Single piece aluminum profile automatic bagging machine

Single piece aluminum profile automatic bagging machine

Single piece aluminum profile automatic bagging machine

Single piece aluminum profile automatic bagging machine, for each piece aluminum profile bag covering, can be bagging 6-10 pieces aluminum extrusion at a time up to the design.

A single piece aluminum profile automatic bagging machine is a specialized piece of equipment designed to efficiently and automatically package individual aluminum profiles in protective plastic bags.

This helps to:

Prevent scratches and damage: During storage, transportation, and handling, aluminum profiles can easily get scratched or dented. Bagging them provides a layer of protection against these physical damages.

Improved organization and handling: Bagged profiles are easier to stack, store, and transport, leading to better organization and reduced risk of damage.

Enhanced presentation: Packaging can improve the professional look of your aluminum profiles and potentially increase their perceived value.

Single piece aluminum profile automatic bagging machine can use PE bag, PVC shrink film bag and other packaging materials for a variety of single-piece straight profiles such as ceiling trim, tile trim, floor covering profiles, curtain rails and decorative aluminum profiles automatic bagging.

Here’s a breakdown of the key features of a single piece aluminum profile automatic bagging machine:

Conveyor system: Profiles are fed onto a conveyor belt that transports them through the bagging process.

Film unwinding and cutting unit: A roll of plastic film is automatically unwound and cut to the appropriate length for each profile.

Bag forming and sealing unit: The cut film is formed around the profile and sealed at both ends, creating a protective bag.

Control system: The entire process is controlled by a programmable logic controller (PLC) that ensures smooth operation and accurate bagging.

The control system adopts a PLC integrated circuit, touch screen, and intelligent parameter setting, easy to realize man-machine interaction.

Brand servo motors application has high accuracy; if the equipment fails, the control system automatically alarms and displays the cause and repair steps of the failure, which is convenient for troubleshooting.

Suitable for packaging of regular or irregular aluminum extrusion, which can increase the efficiency by 4 times.

Greatly reduced labor intensity and saved labor costs by 40%.

Technical data of single piece aluminum profile automatic bagging machine

Overall size: 8000L * 2800W * 1400 (mm)H

Working length: 1500-6200mm length aluminum profile, section diameter 16-70mm.

Working efficiency: 1200-1800 pcs / hour

Motor power: 6.75kw

Working voltage: can be made according to the customer factory voltage.

Working pressure: 0.6-0.8mpa   

Advantages of using this machine:

Increased efficiency: Automatic bagging significantly reduces the time and labor required compared to manual packaging.

Improved accuracy: Consistent bag size and sealing ensure proper protection for all profiles.

Reduced material waste: Precise film cutting minimizes film wastage compared to manual methods.

Enhanced safety: Eliminates the need for manual handling of profiles, reducing the risk of injuries.

Higher product quality: Protected profiles maintain their appearance and quality throughout the supply chain.

Applications of single piece aluminum profile automatic bagging machines:

Aluminum profile manufacturers: Packaging profiles for storage, transportation, and sale.

Construction companies: Protecting profiles used in building projects.

Furniture manufacturers: Bagging aluminum frame components for furniture.

Automotive industry: Packaging aluminum parts for car manufacturing.

Any industry that uses and needs to protect individual aluminum profiles.

Overall, a single piece aluminum profile automatic bagging machine is a valuable investment for any business that deals with aluminum profiles.

It offers numerous advantages in terms of efficiency, accuracy, safety, and product quality, making it a worthwhile addition to any production line.

The necessary of aluminum profile automatic packaging

The problem of aluminum profile packaging is a pain point for most aluminum extrusion profile manufacturers.

The weight of one bundle of aluminum profiles can reach about 20-50 kg.

This weight needs to be packaged by 2-3 people in the traditional manual packaging method.

Extrusion factories generally set up two-shift work, which is labor-intensive for the packaging workers.

It is difficult to guarantee work efficiency for 12 hours a day.

And a little carelessness can also cause packaging loss and uneven packaging quality.

What’s more, if the weight of aluminum profiles packed at one time is too heavy, it is easy to cause industrial accidents, which is really a big loss for the extruder.

There are too many drawbacks of the traditional manual packaging method for aluminum profiles.

In recent years, with the gradual disappearance of the demographic dividend period, the labor cost has continuously increased, the disadvantages have been highlighted, and the manpower problem has reached a point that it cannot be ignored.

For the entire packaging production line, aluminum profile bagging packaging is one kind of process, and after bagging is done, it must be loaded and sent to the hot shrink film packaging machine for the next process.

The whole packaging process comes down and it will need at least 6 workers to complete the packaging.

After many years continuous testing and optimization, Brightstar Aluminum Machinery has now developed an aluminum profile automatic bag packaging production line that can be customized for the extruders production workshop.

The entire production line is divided into eight module groups, including feeding, automatic conveying, automatic film cutting, automatic bagging, hot shrink packaging, automatic conveying and storage and automatic discharging process.

The application of aluminum profile automatic packaging production line saves the cumbersome work such as intermediate loading, unloading and materials transportation in the workshop.

Only 1-3 workers can complete the entire packaging process, compared with the traditional manual packaging, the working efficiency Increases by 4 times, effectively reducing labor costs by 40%.

Automated packaging equipment replaces the traditional manual method, saving not only the extruders’ expenditure on workers’ salary but also the extruders’ management costs.

It can be said that an automated packaging line improves the controllability of the production process, which is helpful for the extruders to collect production line data in time and in order to adjust more reasonable production planning and so on.

This is also the reason why Brightstar Aluminum Machinery believes that the future of automation instead of labor is the trend.

No matter which industry field requires automation equipment to solve the problem of labor costs, the market demand for automation machinery equipment can be described as increasing.