Film automatic cutting and automatic conveying film applicator machine
Film automatic cutting and automatic conveying film applicator machine
Film automatic cutting and automatic conveying film applicator machine
Aluminum Profile Automatic Film Application Machine
An aluminum profile automatic film application machine is a piece of equipment used to automatically apply a protective film to aluminum profiles.
This film helps to protect the profiles from scratches, marks and other damage during transportation, storage, and installation.
Here are some of the key features of an aluminum profile automatic film application machine:
Automatic film feeding and cutting: The machine automatically feeds the protective film from a roll and cuts it to the desired length for each profile.
Conveyor system: The profiles are conveyed through the machine on a conveyor belt.
Film application rollers: The film is applied to the profiles by a series of rollers that press it into place.
Adjustable pressure: The pressure of the rollers can be adjusted to ensure that the film is applied evenly and without bubbles.
Automatic film cutting: The machine automatically cuts the film after it has been applied to the profile.
Conveying system: The filmed profiles are automatically conveyed out of the machine.
Advantages of using an aluminum profile automatic film application machine:
Increased efficiency: The machine can apply film to profiles much faster than manual methods.
Improved quality: The machine applies the film more evenly and consistently than manual methods, which reduces the risk of bubbles and wrinkles.
Reduced labor costs: The machine can be operated by one person, which can save on labor costs.
Improved safety: The machine eliminates the need for workers to manually handle the film, which can reduce the risk of injuries.
Applications of aluminum profile automatic film application machine:
Aluminum extrusion plants: These plants use the machines to apply protective film to aluminum profiles before they are shipped to customers.
Window and door manufacturers: These manufacturers use the machines to apply protective film to aluminum window and door frames.
Construction companies: These companies use the machines to apply protective film to aluminum panels and other building materials.
Overall, aluminum profile automatic film application machines are a valuable tool for any company that uses aluminum profiles.
They can help to improve efficiency, quality, and safety while reducing labor costs.
Technical features of aluminum profile automatic film application machine
1. The control system uses a control program composed of PLC integrated circuits, infrared light measuring instruments and other accessories to automatically locate the material position and cut the film during the film sticking process.
2. The machine is driven by two 1.5KW servo motors.
3. The working table panel of the main machine is finely ground by a large grinder to ensure the accuracy of the control panel.
4. By increasing the pressure of the brush to make the film compact and free of bubbles, the packaging quality of the profile is improved.
5. The filmed aluminum profiles are automatically conveyed to the frame loading area through the auxiliary roller conveyor.
6. One worker can independently operate the machine to complete the film sticking.
7. When changing the specifications of aluminum profiles packaging, the upper and lower pressing rubber rollers and the positioning rubber rollers on both sides are automatically adjusted by a motor, no need manual operations one by one.
8. Computer-controlled film automatic cutting, automatic conveying.
9. The cutting edge of the protective film is smooth and without burrs.
Application of Protective Film in the Aluminum Industry
The protective film is a layer of plastic film sticking to the aluminum material.
The purpose is to protect the surface of the aluminum profile from damage during a series of processes such as handling, storage, transportation, processing, and installation.
After the aluminum profile is installed, the engineering team tore it off, so that the surface of the aluminum profile is as smooth as new, and it has the desired decorative effect.
There are many types of aluminum profiles on the market, and the surface treatment technology of aluminum materials is constantly improving.
Various aluminum surface treatment technologies include: mechanical polishing, chemical polishing, anodizing, electrophoretic painting, chemical coloring, fluorocarbon spraying, electrostatic powder coating, wood grain effect sublimation treatment, etc.
Different aluminum profile surfaces need to be selected differently Adhesive protective film.
The protective film products generally have 4 series of low viscosity, medium viscosity, high viscosity and extra high viscosity; the colors are transparent, milky white, blue, black and white, etc.;
The thickness is 30 ~ 200μm, so it need to be selected different protective films according to the different surfaces of the aluminum profile.
According to the different surfaces of aluminum profile and film pressure, the viscosity rise speed is different,
Generally, the protective film should be left for enough time before peeling off the protective film to determine whether the viscosity is appropriate.
For a given surface, it is extremely important to choose the appropriate adhesive and viscous protective film.
The further processing steps are the key to determining the viscosity. The subsequent processing generally includes cutting, bending, drilling, stamping, etc.
Generally, low-viscosity protective films are used for smooth surfaces, such as mechanical polishing and chemical polishing aluminum profiles.
Medium-viscosity protective films are used for medium-rough surfaces, such as anodizing, electrophoretic coating, chemical coloring, fluorocarbon spraying, and powder-coated aluminum profiles.
Use high-viscosity protective film for very rough surfaces, such as electrostatic powder-coated aluminum profiles.
If laser cutting is required, because the protective film shrinks due to heat, you should use a super-high-viscosity protective film.
In addition to viscosity, users also need to test the tensile strength and elongation of the protective film to ensure that the flexibility and strength of the protective film can meet the requirements of the application.
During transportation, storage, processing, and assembly of aluminum materials, the surface of the aluminum profile needs to be protected to prevent harmful gases, microbial corrosion, dust pollution, mechanical scratches, scratching, etc.,
So that the surface of the product retains the original high smoothness, improves the yield of secondary processing,
In addition, it can also be used for temporary protection in electroplating, printing, coating, printing and dyeing, etc.
The most commonly used method to protect the surface of the aluminum profile is to put a protective film on the surface of the material to be protected.
The value of the protective film in the aluminum industry is very small, which is only an auxiliary material used by the manufacturer.
However, if the protective film is used improperly or does not meet the requirements, the risk is that it will not only fail to protect but may damage it.
The surface quality of the product brings tangible material loss and intangible brand image loss to users, which ultimately affects the product manufacturer’s price position and product sales.
The correct application of the protective film not only improves the appearance quality of the aluminum profile, facilitates material processing, increases the utilization rate of the material, and reduces the production cost of the product, but also improves the brand image of the company.
Film automatic cutting and automatic conveying film applicator machine
The customized aluminum profile automatic film cutting and automatic conveying film applicator machine can be made according to the request of customers.
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Why automatic film applicator machine, not semi automatic film applicator machine?
