Casting well aluminium slag cleaning grab bucket
Casting well aluminium slag cleaning grab bucket
Casting well aluminium slag cleaning grab bucket
Casting well aluminium slag cleaning grab bucket
Casting well cleaning magic weapon
Energy saving, ECO, Safe and High efficiency
Casting Well Aluminum Slag Cleaning Grab Bucket: A Revolutionary Tool for Aluminum Foundries
The casting well aluminum slag cleaning grab bucket is a game-changer for aluminum foundries.
It’s a specialized tool designed to safely and efficiently remove molten aluminum slag from deep casting wells, a task traditionally done manually with significant dangers and limitations.
What is it?
Imagine a heavy-duty bucket with robust claws that can open and close underwater.
That’s essentially what the casting well aluminum slag cleaning grab bucket is.
It’s typically suspended from a crane and lowered into the casting well to capture and remove the slag, which floats on the surface of the molten aluminum.
Function: Casting well aluminium slag cleaning grab bucket is specially designed for aluminum casting workshop, which can replace manual deep casting well operation, and improve work efficiency.
It is used to clean and recover the aluminum slag at the bottom of the aluminum billets casting well, without pumping water or manually going down the well to clean it.
The aluminium slag cleaning grab bucket is suitable for all kinds of cranes with only one lifting reel (single hook).
Its opening and closing mechanism is creative, and it can be opened and closed freely when loading and unloading materials.
Features:
Single-rope operation: Most grab buckets require two ropes, one for opening and closing the claws and another for lifting. The casting well bucket uses a single rope, simplifying operation and reducing complexity.
Creative opening and closing mechanism: The unique design allows the claws to open and close freely underwater, ensuring efficient slag capture and release.
Heat-resistant construction: Built with materials like high-strength steel and heat-resistant coatings to withstand the scorching temperatures of molten aluminum.
Safety features: Some models incorporate safety features like overload protection and automatic claw closing to prevent accidents.
Advantages:
Improved safety: Eliminates the need for manual entry into the deep and hazardous casting well, significantly reducing the risk of accidents.
Increased efficiency: Faster slag removal compared to manual methods, leading to improved production uptime and throughput.
Reduced labor costs: Automates the slag cleaning process, minimizing the need for manual labor and associated costs.
Enhanced slag removal: More thorough and effective slag removal compared to manual methods, potentially improving the quality of the final aluminum product.
Environmental benefits: Minimizes the risk of slag spills and contamination, promoting a cleaner and safer work environment.
Save labor and effectively protect the safety of staff.
The use of a single-rope grab bucket can completely replace the status of manual slag removal in deep wells (wire rope casting), and avoid safety accidents when people work in a limited space such as deep wells
(1. Workers are killed or injured by falling objects; 2. Harmful gases lead to personnel poisoning or hypoxia, etc.).
At the same time, it can greatly save manpower and material resources.
(It usually takes 5 people at least 2 days to clear aluminum slag of a deep well, now, with the well cleaning magic weapon, it only takes 2 people and half a day to clear aluminum slag of a deep well).
Main technical parameter
1. Lifting weight: 2.8T
2. Bucket capacity: 0.75 m³
3. Volume weight: ≤1.2 T/m³
4. Pulley diameter: φ200 mm
5. The ratio of pulley block: 3
6. Wire rope diameter: φ16 mm
Working Principle:
The opening and closing of the single-rope grab bucket is mainly due to the coordinated movement of elastic elements, carriages, and lock hooks.
When grabbing materials, after the opened grab bucket falls on the material, the steel wire rope continues to descend to make the carriage slide down.
Due to the action of the spring on the carriage, the grab opening is on the hook, and the operator lifts the carriage to raise the lower beam, so the Jaws plate will be closed.
When unloading, when the full load is sent to the pile or the ground of the unloading site, the steel wire rope continues to descend, causing the carriage to slide down for a certain distance, and the pressure on the claws from the hook mouth immediately loses.
Under the action of the pressure spring on the head, the gripper rotates and disengages from the hook opening, and the operator rises up again, and the jaws are gradually opened under the action of the lower crossbeam and the self-weight of the material.
Applications:
Aluminum casting workshops: Ideal for any foundry utilizing deep casting wells for aluminum production.
Recycling facilities: Efficiently removing slag from molten aluminum during the recycling process.
Secondary aluminum production plants: Optimizing slag removal in facilities dedicated to remelting and repurposing aluminum.
Overall, the casting well aluminum slag cleaning grab bucket is a technological advancement that revolutionizes slag removal in aluminum foundries.
It enhances safety, increases efficiency, and reduces costs, making it a valuable asset for any operation seeking to optimize its aluminum production process.
Operation steps:
1. Check whether the operating parts are flexible.
2. The operator starts the hoist or crane, and the opened grab bucket falls to the material.
3. The steel wire rope slides down to hook the pallet and rises at a constant speed.
4. When unloading, the steel wire rope slides down for a certain distance, releases the clamping plate, and then lifts up.
