Aluminium dross cooling and ball mill machine
Aluminium dross cooling and ball mill machine
Aluminium dross cooling and ball mill machine
An Aluminum Dross Cooling and Ball Mill Machine is a two-in-one powerhouse that tackles two crucial stages in aluminum recycling: cooling down hot dross and grinding it into smaller, more manageable particles.
This efficient combination streamlines the recycling process, improves metal recovery, and offers substantial benefits over traditional methods.
Aluminium dross cooling and processing system equipment: Cool the hot dross generated from the rotary furnace or dross processing machine through water spraying, break up, ball mill grind and crush, separate in different grades, so that it can get improving aluminum recovery rate purpose.
In general, for most recycled aluminum manufacturers, will spread the hot dross coming from the melting furnace on the ground for natural cooling.
The dross will be burned and oxidized because it cannot be cooled in a short time from high temperature to normal temperature, which will cause the aluminum recovery rate to decrease by 5-10%.
Even for hot dross from the rotary furnace, the recovery rate will be decreased if we use the traditional cooling way.
Our dross cooling machine can cool the 700—900℃ hot dross to normal temperature in the shortest time, which can avoid the high-temperature aluminum dross burning and oxidization.
The economic benefit arising from the dross cooling machine is very clear through the increasing aluminum recovery rate.
Function:
Dross Cooling: The machine receives hot dross, typically generated from melting furnaces or other processing stages.
Through water spraying, air cooling, or a combination of techniques, the machine rapidly cools the dross down to a safe and manageable temperature.
Ball Milling: Once cooled, the dross is fed into a ball mill, which contains rotating balls that crush and grind the material into smaller pieces.
This reduces the volume of the dross and makes it easier to handle, transport, and further process for aluminum recovery.
Key Features:
Integrated cooling and grinding systems: Combining both functions in one machine minimizes space requirements and simplifies the overall recycling process.
Controlled cooling methods: Adjustable water flow, air pressure, or temperature settings allow for optimal cooling based on the dross type and size.
Efficient ball mill: High-performance grinding balls and optimal rotation speeds ensure efficient size reduction of the dross particles.
Dust extraction system (optional): Some models incorporate a dust extraction system to control dust generated during the grinding process, improving air quality and operator safety.
Control panel: The entire process is monitored and controlled through a user-friendly interface for easy operation and adjustments.
Advantages:
Improved aluminum recovery: Cooling and grinding the dross prevents oxidation and loss of valuable aluminum, leading to higher metal recovery rates.
Reduced handling costs: Smaller and cooled dross is easier to transport and handle, minimizing storage space requirements and transportation costs.
Enhanced safety: Efficient cooling eliminates the risk of burns and accidents associated with handling hot dross.
Sustainable recycling: This solution helps minimize waste generation and promotes efficient utilization of resources, contributing to a more sustainable aluminum recycling industry.
Increased profitability: Improved aluminum recovery, reduced costs, and streamlined processes ultimately translate to higher profitability for recycling facilities.
Applications:
Secondary aluminum production: Recycling aluminum scrap and dross back into usable metal.
Foundries: Preparing dross for remelting and incorporation into new castings.
Metal recovery facilities: Efficiently processing various metal-containing dross materials.
Aluminium dross cooling and ball mill machine
Cooling/break up, ball mill and sieving and separating 3 in 1 system.
The dross will go through ball mill after the dross cooling system, as there is a ball crushing function in the barrel, by using of rolling balls self-weight and barrel rotation, can cruse the hot dross, and increase the processing capacity.
At the same time, because the crush and scatter of hot dross, can cool the hot dross below 100℃ quickly at the end of the cooling machine. It is better for next step sieving and bagging.
Dross processing, cooling/breaking up, ball mill grinding, sieving and separating, four processes in one;
Aluminium dross will be sent to the dross cooling machine directly, with no need any transit;
Consideration for both fine and coarse dross separating;
Aluminium dross cooling barrel is water-spraying cooling.
Overall, the Aluminum Dross Cooling and Ball Mill Machine is a game-changer in the aluminum recycling world.
Its two-in-one functionality, improved metal recovery, and operational efficiency make it a valuable investment for any facility looking to optimize its recycling processes and maximize profitability.
Turnkey project and one package deal.
Total solutions for your dross processing.
