Aluminium chips melting furnace with side well stirring melting
Aluminium chips melting furnace with side well stirring melting
Aluminium chips melting furnace with side well stirring melting
An Aluminum Chips Melting Furnace with Side Well Stirring is a highly efficient and specialized furnace in the aluminum recycling industry.
It tackles the challenge of melting aluminum chips, a common by-product generated during various machining and fabrication processes.
Function:
Chips Feeding: The furnace receives aluminum chips through a charging port.
Side Well Stirring: A dedicated chamber, called the “side well,” uses an impeller or pump to create a vortex in the molten aluminum bath.
Chip Melting: This vortex draws the lighter aluminum chips into the hot molten bath, facilitating efficient and rapid melting.
Metal Circulation: The stirring also promotes better heat distribution and homogenization of the molten aluminum, improving overall quality.
Molten Metal Discharge: Periodically, molten aluminum is tapped from the furnace for further processing or casting.
Slag Removal: The furnace features mechanisms to remove slag and impurities that accumulate during the melting process.
Working principle
Aim at the difficulty in aluminum chips recycling and melting, easy burn loss and floating on the liquid surface, not go down for the melting, we develop new aluminum chips double chamber melting furnace.
The liquid aluminum pump will be set up in the outside, which will pump out molten aluminium from the reverberatory furnace and send them to the melting chamber; the melting liquid will flow into the reverberatory furnace for heating.
Aluminum chips will be conveyed and dry in the pipe, throw into the feeding room.
The aluminum chips will be melting through a special flow channel design (side well model), a whirlpool will be formed in the side well, aluminum chips will be drawn into aluminium liquid by whirlpool.
The chips will be melting very fast in high-temperature liquid aluminium and be molten in aluminum liquid.
More than 95% recovery rate can be got through oxygen protection dissolved state.
Liquid aluminium pump will be set in the pump room, whose function is whirlpool forming in the charging opening and liquid aluminium exchange in the heating and melting.
Side well aluminium chips melting furnace is the most popular aluminum chips melting equipment in the world, also the new technology for aluminum chips melting.
It is widely used for aluminum chips, UBC, aluminium turnings factory and aluminum chips and scrap recycling industry.
Key Features:
Double-chamber design: Separates the side well with its vortex from the main melting chamber, optimizing both melting and metal holding functions.
Efficient stirring mechanism: High-powered impellers or pumps ensure thorough mixing and rapid chip melting.
Precise temperature control: Advanced control systems maintain optimal melting temperatures for efficient and safe operation.
Slag removal mechanisms: Dedicated channels or tilting mechanisms facilitate easy removal of slag and impurities.
Durable construction: High-quality refractory materials and robust design ensure long-lasting performance.
Safety features: Built-in safety systems protect operators from potential hazards associated with high-temperature metal handling.
Advantages:
Faster melting: Side well stirring significantly reduces melting time compared to traditional furnaces, improving production efficiency.
High recovery rate: Efficient chip melting minimizes metal loss, maximizing resource utilization and profitability.
Reduced oxidation: The charged melting materials are convoluted at once into molten metal without oxidation, leading to a yield rate of 98% or more
Improved metal quality: Homogenized molten aluminum leads to consistent quality and fewer casting defects.
Low energy consumption: The equipment power consumption is relatively low, ranging from 5-15KW
Reduced energy consumption: Optimized heat distribution and faster melting result in lower overall energy consumption.
Safer operation: The double-chamber design and integrated safety features minimize risks associated with high-temperature metal handling.
Continuous Operation: The system allows for continual operation, contributing to efficiency and cost savings
Versatile: Can efficiently melt various types of aluminum chips and scrap, including oily or coated chips.
Applications:
Recycling facilities: Efficiently melting aluminum chips generated during sorting and processing of recycled aluminum scrap.
Foundries: Remelting aluminum chips generated during various casting and machining processes.
Fabrication shops: Processing aluminum chips produced during cutting, drilling, and milling operations.
Automotive and aerospace industries: Remelting aluminum chips from manufacturing processes for reuse.
Equipment structure description
Aluminum chips and turnings conveying and drying system, side well vortex stirring melting system, double chamber aluminum melting furnace, power control cabinet, pipe etc.
Technical features
Low energy consumption, equipment power consumption 5-15KW;
Net recovery rate more than 92%;
Achieve aluminium chips and turnings online recovery, save aluminium chips remelting energy consumption, save cost about 100.00USD per ton
The continual operation, simple operation and environmental friendly
Improve furnace temperature uniformity, extend refractory materials using life.
Aluminum Chips melting furnace with side well vortex stirring.
Overall, the Aluminum Chips Melting Furnace with Side Well Stirring is a powerful tool for efficiently and sustainably melting aluminum chips.
Its ability to significantly increase melting speed, maximize metal recovery, and improve overall quality makes it a valuable investment for anyone involved in aluminum recycling, remelting, or casting.
How does the aluminum chips vortex melting furnace work?
The vortex melting furnace, also known as a side well vortex stirring aluminum melting furnace, works by utilizing a special flow channel design to create a vortex in the side well.
This vortex is formed through the use of a magnetic pump, which allows for the rapid melting of aluminum chips and the recirculation of liquid aluminum inside the furnace.
The charged melting materials are convoluted at once into molten metal without oxidation, leading to a high yield rate.
The furnace is suitable for processing broken aluminum, especially for the processing of aluminum chips and UBC material.
Additionally, some furnaces are equipped with electromagnetic pumps that generate a vortex, allowing for a rapid melting process and a significant level of recirculation of liquid aluminum inside the furnace.
This process enables the continuous melting of aluminum chips, ensuring a continuous production process
The advantages of the vortex melting furnace over other melting furnaces include:High Recovery Rate: The vortex melting furnace achieves a high net recovery rate of more than 92% for aluminum chips and turnings, with charged melting materials maintaining a yield rate of 98% or more, due to the convoluted entry into molten metal without oxidation.
Low Energy Consumption: This type of furnace is known for its low power consumption, typically ranging from 5-15 kW, contributing to cost savings and energy efficiency.
Minimized Oxidation: The vortex system in the furnace allows for rapid immersion of the load inside the molten metal, which helps avoid oxidation and enables high metallic performances in the melting process.
Environmentally Friendly: The furnace is designed with features such as low emission of pollutant gases and energy-saving technologies, making it an environmentally friendly option.
Continuous Operation and Automation: The system allows for continual operation and offers features such as forced circulation, strong vortex generation, and easy automation for filling and transfers, contributing to efficiency and convenience.
These advantages make the vortex melting furnace a favorable choice for processing aluminum chips and achieving high recovery rates compared to other types of melting furnaces.
The process of melting aluminum chips using vortex technology involves the following steps:Submersion into Liquid Metal: The aluminum chips are melted through their submersion into the liquid metal, allowing for quick heat transfer from the hot molten metal.
Vortex Generation: The vortex, or whirlpool, is generated by the system to facilitate the efficient melting of the aluminum chips. This vortex is created by a combination of molten metal recirculation, sink immersion, and other design features.
Continuous Melting: The system is designed for the continuous melting of aluminum chips by submersion in hot molten metal, allowing for a steady and efficient melting process.
High Recovery Rate: The vortex technology enables a high recovery rate, with some sources citing a recovery rate of 98% for the melted aluminum chips.
Environmental Considerations: The process may also include features to address environmental concerns, such as reducing emissions and improving energy efficiency.
In summary, the process involves the efficient submersion and melting of aluminum chips in a vortex of hot molten metal, allowing for high recovery rates and environmentally conscious operation.
The importance of Side well vortex melting technology in aluminum chips melting
The Side Well Vortex Melting technology plays a crucial role in aluminum chips melting, offering several significant advantages over traditional melting methods. Here’s why it’s considered a vital innovation:
Enhanced Efficiency:
Faster Melting: The vortex created in the side well draws chips directly into the hot molten bath, accelerating the melting process compared to static melting chambers. This translates to increased production throughput and reduced processing time.
Improved Heat Transfer: The constant movement of molten aluminum within the vortex promotes greater heat distribution and homogenization, ensuring more efficient heat utilization and faster chip melting.
Higher Metal Recovery:
Minimized Oxidation: The chips spend less time exposed to open air in the vortex chamber, reducing oxidation and maximizing the recoverable aluminum content. This helps improve yield and minimize metal loss, leading to better economic returns.
Effective Dross Removal: The agitation also facilitates the separation of slag and impurities from the molten aluminum, resulting in cleaner metal and minimizing the need for further refining.
Enhanced Quality:
Homogenized Metal: The constant mixing ensures uniform temperature and composition within the molten aluminum, leading to consistent quality for downstream casting or processing. This reduces the risk of defects and enhances the final product quality.
Lower Energy Consumption: Faster melting and efficient heat utilization translate to reduced energy requirements compared to conventional melting methods. This contributes to both operational cost savings and environmental sustainability.
Additional Benefits:
Versatility: Side well vortex melting is effective for chips of various sizes and types, including oily or coated chips, which often pose challenges in traditional furnaces.
Safer Operation: The double-chamber design with separate melting and holding chambers improves safety by minimizing operator exposure to molten metal and high temperatures.
Durable Equipment: The robust construction and high-quality refractory materials ensure long-lasting performance and minimal maintenance needs for the furnace.
Overall, the Side Well Vortex Melting technology revolutionizes aluminum chip melting by increasing efficiency, maximizing metal recovery, enhancing quality, and providing additional benefits in terms of cost savings, sustainability, and safety.
It empowers businesses to optimize their aluminum recycling and remelting operations while contributing to a more sustainable and resource-efficient industry.
