Aluminium billet single billet saw
Aluminium billet single billet saw
Aluminium billet single billet saw
In the aluminum industry, an aluminum billet single billet cutting saw plays a crucial role in preparing raw materials for further processing.
This specialized saw precisely cuts individual billets from longer aluminum billets for short billets or both ends cutting, ensuring accurate dimensions and smooth cut surfaces for downstream operations.
Aluminum billet cutting saw system for single billet
Function:
1. Billet loading: The aluminum extrusion or ingot is positioned and clamped securely on the saw bed.
2. Automated positioning: Precise positioning systems ensure the cutting blade aligns with the desired cut location.
3. High-speed blade cutting: A powerful saw blade with carbide or diamond teeth rotates at high speeds to cleanly cut through the aluminum billet.
4. Ejection and handling: The severed billet is ejected from the saw and transferred to the next stage of processing, typically via conveyor belts or rollers.
Key Features:
High cutting accuracy: Advanced control systems and blade technology ensure precise cuts with minimal deviation from desired dimensions.
Smooth cut surfaces: Optimized feed rates and blade characteristics minimize burrs and surface imperfections on the cut billets.
Fast cutting speed: Efficient blade design and powerful motors enable rapid cutting cycles, maximizing production output.
Automatic operation: Modern saws offer automated loading, positioning, and cutting processes, minimizing manual labor and operator risk.
Variable cutting parameters: Adjustable blade speeds, feed rates, and cutting angles allow for customization based on billet size and material properties.
Advantages:
Reduced material waste: Precise cuts and minimized burrs eliminate unnecessary material loss compared to manual or less-precise cutting methods.
Improved production efficiency: Automated operation and fast cutting speeds increase production throughput and reduce downtime.
Enhanced product quality: Consistent and accurate cuts provide smooth surfaces for optimal performance in subsequent forming or casting processes.
Enhanced safety: Automation reduces the risk of operator injuries associated with manual sawing.
Versatility: Single billet cutting saws can handle various billet sizes and shapes, catering to diverse production needs.
In conclusion, an aluminum billet single billet cutting saw is an essential piece of equipment for efficient and high-quality aluminum production.
Its ability to produce precisely cut billets with minimal waste and at high speeds makes it a valuable asset for any facility processing aluminum extrusions or ingots.
Whether you’re a large-scale manufacturer or a smaller workshop, investing in this specialized saw can significantly improve your production efficiency and product quality.
5″(127.00mm),6″(152.40mm),7″(177.80mm),8″（203.20mm） aluminium billet single billet cutting system
Aluminium billet single billet saw brief introduction
An automatic aluminum billet cutting saw can achieve automatic feeding on the conveyor, automatic roller feeding, cut to length, pressing aluminum billets, saw blade sawing and material delivery, finished billets under the conveyor, sawing at the same time recover aluminum chips into the vacuum cleaner and make baling.
The machine is simple to operate, safe and practical, has high production efficiency, and can be designed according to customer requirements.
Short-length aluminum billet stacking system
Aluminium billet single billet working principle
The machine is made up of a storage unloading rack, automatic loading device, and front conveying roller, saw table, finished product roller conveyor, automatic unloading device, cut to length framework, billet discharging framework, aluminum chips recovery and baler system and hydraulic station Etc parts.
The main action is hydraulic driving, PLC control with stable performance.
The complete set of equipment is easy to operate, can achieve automatic loading for the billets, front and back delivery, automatic cut to length, coding, cut the billet, automatic unloading, automatically recover aluminum chips and baling.
The aluminum billets cutting saws are capable of automatic sawing of unbent aluminum billets, the sawing efficiency of the automatic saws depending on the actual operation and the bending of the original billets.
Aluminium billet single billet saw system
Aluminum billets saw main machine saw
Feeding storage rack (chain conveyor translation)
Feeding conveyor
Feeding whole translation conveyor
Discharging conveyor
Short billet discharge storage rack
Cut to length device
Short billet clamping and framing device
Aluminum chips recovery and baling device
Hydraulic system
Electrical control system
We make the project design based on your production situation.
Not only provide the machine and equipment but also offer aluminum billets cutting solutions!
Contact us now for your aluminum billets project!
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