6 inches aluminium billet multi billets heating oven with hot log shear

6 inches aluminium billet multi billets heating oven with hot log shear

6 inches aluminium billet multi billets heating oven with hot log shear

An aluminum billet multi-billet heating oven with a hot log shear is a specialized piece of equipment used in the aluminum extrusion process.

It combines three crucial functions: heating, shearing, and billet handling, streamlining the aluminum extrusion workflow and offering several advantages over traditional setups.

Here’s how it works:

Multi-billet loading: Instead of handling individual billets, the oven can accommodate multiple billets (typically 2-6) simultaneously, maximizing heating efficiency and throughput.

Heating chamber: The billets are loaded onto a conveyor system and conveyed through a furnace chamber heated by burners or electrical elements. 

The temperature is precisely controlled to ensure uniform heating throughout the billets.

Hot log shear: Once heated to the desired temperature, the billets are sheared to the required lengths by a powerful hydraulic shear located at the furnace exit. 

This eliminates the need for a separate shearing station and saves production time.

Automatic discharge: The sheared billets are automatically discharged from the oven and transferred to the extrusion press for immediate processing.

Multi-Billets heating oven with hot log shear is special equipment that is used in the Pre-process of aluminum extrusion and it is mainly used in billet heating, heat preservation and shearing.

Full automatic multi billets heating oven with hot log shear is the latest equipment that combines heating engineering, mechanism, automatic control system, hydraulic, photoelectric and thermometry in one.

It consists of aluminum log feeding drive transport rack, furnace, hot shears, electricity control system and so on.

After nearly ten years using and improvement, it won wide approval remarks by the advantages of heating temperature evenly, high yield of the finished product, low labor intensity, and low energy consumption etc in the aluminum product field.

Working principle of 6 inches aluminum billet multi billets heating oven with hot log shear

The aluminum billet will be sent into the oven for heating through the feeding table, after the heating, the aluminum billet will be sheared by hog log shear that can be used directly in the aluminum extrusion press.

Features of 6 inches aluminum billet multi billets heating oven with hot log shear

* It can avoid waste aluminum because it can use the remained aluminum billets with the next engineering.

* Improve the finished product rate by 5%-8%, reduce the energy consumption by 25%.

* Same-size aluminum billet with different materials alloy can be replaced freely without any delay, saving time greatly.

* The machine can get to working temperature from the normal temperature in a short time, saving the gas.

* Automatic sensor in the machine, alarm as there is no materials in the feeding table.

* Improved efficiency: Heating multiple billets simultaneously and eliminating the need for separate shearing significantly increases production capacity.

* Reduced material waste: The hot log shear allows for precise cutting of billets, minimizing scrap generation.

* Lower energy consumption: Efficient heating technology and improved process flow optimize energy usage.

* Enhanced worker safety: Automated loading and shearing minimize manual handling risks.

* Flexible operation: The ability to handle various billet sizes and alloys provides greater production versatility.

* Aluminum billet saw can be cut horizontally or vertically.

Advantages of Using Aluminum Billet Multi-Billets Heating Oven with Hot Log Shear:

Increased productivity: Up to 30% higher production rates compared to traditional methods.

Reduced labor costs: Lower manpower requirements due to automation.

Improved product quality: Uniform heating and precise shearing lead to consistent billet dimensions and extrusion profiles.

Cost savings: Increased efficiency and reduced waste translate to lower operational costs.

Smaller footprint: Combines multiple functions into a single unit, optimizing space utilization.

Overall, aluminum billet multi-billet heating ovens with hot log shears are efficient and versatile equipment options for the aluminum extrusion industry.

They offer significant advantages in terms of productivity, cost savings, and product quality, making them a valuable investment for manufacturers seeking to optimize their production processes.

Technical parameter

We can make the project technical data and price according to your workshop situation. Contact us now for your project solution!