Long billet aluminium billet saw processing steps

Long billet aluminium billet saw processing steps

Long billet aluminium billet saw processing steps

The processing procedures long aluminium billets cutting

Preparation work before aluminum billets cutting:

First start the hydraulic system, start the aluminum chips recovery motor and start the saw blade main motor standby, according to the length of the cut aluminum billet to adjust the fixed position, and then start the following steps:

→ 1 hanging from the well ,placed directly on the auxiliary putter, from the auxiliary frame, use of crane, put aluminum billets in the row in the large chain translation device, the storage frame chain can be transported to the front of the conveyor near the positioning, read for loading;

→ 2 by the hydraulic drive (translation car) jack some pieces original aluminum billets and translating to the conveyor side, put  down the aluminum billets at conveyor roller, return to the original place and standby;

→ 3 aluminum billets into the roller, the transmission power roller fast rotation, transport aluminum billets;

→ 4 the plate in the front of the saw head jack up, the material end to the saw blade about 100mm or so, the ends are even, the transmission power roller stop the rotation, the pressing device press  billets for cutting ;

→ 5 Saw blade rotation in uniform speed, saw blade cylinder to promote the saw, (at this time the blade feed speed can be stepless speed, depending on the billets size adjustment speed), spray cooling device start, start sawing,  start aluminum chips recycling;

→ 6 Automatic sawing finish,  the saw blade motor back to the saw, spray stopped, the  billets end in the sawing when the continuous fall into the waste box;

→ 7 Saw blade back to place, billet pressing device release billets;

→ 8 The feed roller fast rotation, while the robot arm in the ruler put down cut to length device;

→ 9  Before Billets get near to gauge stop,  the transmission of power roller slowly forward until it get to the cut to length block, transport power roller stop rotating;

→ 10 Saw blade cylinder saw blade for finished product sawing (at this time saw blade feed speed can be stepless speed, depending on the billet material size adjustment speed), billets ends waste continuously fall off the waste box when cutting, spray cooling device start, while chip recovery on;

→ 11 sawing,  gauge table robot arm up;

→ 12 automatic sawing finish, the gauge side pressing device release the billets, the roller fast rotation, spray stop;

→ 13 finished billets sent by discharge roller to the hydraulic transmission device (translation car), then jack up pieces finished aluminum billets out of the conveyor to the finished product storage rack, the transmission device finish the work and back to the finished product conveyor standby , By the crane or forklift to achieve the stack of finished billets

→ 14 while the saw blade back to place, the entire sawing cycle finish, move to the next sawing cycle. (Note: aluminum chips recovered in each sawing, hydraulic baler pack the briquetting into a block, and discharge out of machine).

Long billet aluminium billet saw machine operation steps, the above information offer clear steps for the operation.