Wood grain paper and film slitter

Wood grain paper and film slitter

Wood grain paper and film slitter

Wood grain paper and film slitter machine, also known as Wood Grain Transfer Film Slitter. 

It is a specialized piece of equipment used to cut large rolls of wood grain transfer film into narrower rolls of specific widths.

These narrower rolls are then used in the wood grain effect sublimation process, applying realistic wood grain patterns onto various surfaces like aluminum profiles, PVC panels, and MDF boards.

Here’s how it works:

1. A large roll of printed wood grain transfer film is mounted on the unwinding station.

2. The film is fed through a series of guiding rollers and onto a razor-sharp cutting blade.

3. The blade precisely cuts the film into narrower rolls of the desired width.

4. The cut film rolls are collected on separate winding stations.

Key Features:

Accurate cutting: Precision blades and control systems ensure clean and accurate cuts without distortion of the wood grain pattern.

Adjustable cutting width: Allows for cutting various widths to accommodate different profile sizes and project requirements.

High production speed: Modern slitters can process large rolls of film quickly and efficiently, maximizing production output.

Automatic tension control: Maintains optimal tension on the film throughout the cutting process, preventing stretching and ensuring consistency.

Waste minimization: Advanced systems minimize film waste during the slitting process.

Advantages:

Reduces material costs: Purchasing large rolls of film and slitting them in-house is often more cost-effective than buying pre-cut rolls for every project.

Flexibility and customization: Allows manufacturers to create the exact film widths needed for their specific profiles and applications.

Inventory optimization: Reduces the need to stock a large variety of pre-cut film sizes, minimizing storage space requirements.

Improved efficiency: In-house slitting eliminates the need to wait for deliveries of pre-cut film, streamlining production workflows.

Quality control: Direct control over the slitting process allows for better quality checks and ensures proper film usage.

Applications:

Wood grain effect sublimation on aluminum profiles: For building facades, window and door frames, interior panels, and furniture components.

Wood grain effect applications on PVC panels: For kitchen cabinets, bathroom vanities, and wall panels.

Creating custom wood grain patterns: For unique design elements and personalized finishes.

In conclusion, a wood grain transfer film slitter is a valuable tool for manufacturers and businesses involved in the wood grain effect sublimation process.

It offers cost savings, flexibility, and improved efficiency while ensuring quality and control over the film used in their projects.

Whether you’re a large-scale production facility or a smaller woodworking shop, investing in a slitter can significantly enhance your capabilities and expand your creative possibilities.

The function of wood grain paper and film slitter

This machine is a special equipment for splitting and cutting materials such as wood grain film roll and wood grain paper roll.

It has a simple mechanical structure, easy operation and flexible, fast splitting and cutting speed.

Technical parameters of wood grain paper and film slitter

1: Voltage and HZ: 380V 50HZ  can be made according to the project place.

2: Total power: 3.3kw

3: Splitting and cutting materials max diameter: φ250mm

4: Splitting and cutting materials max length: 1600mm

5: Roll paper core diameter: φ76mm

6: Overall size: L 2700mm*W1060mm*H1250mm

The main parts of wood grain paper and film slitter

The drive system, Slitting mechanism, Slide carriage and tailstock.

Maintenance and safety

Each shift check

Before the work, adding lubricant in the vertical and horizontal sliding guide is a must, and moves the vertical and horizontal carriage, making it flexible and easy.

Start the main shaft motor and the cutting mechanism motor to hear if there is abnormal noise or not.

After getting off work, clean the vertical and horizontal sliding guides and the machine.